360 Design and Manufacturing Overview


The Course

Discover how modern manufacturing truly works—from design intent to execution on the shop floor. This isn’t just a typical manufacturing module you’ll find in other courses; it’s a complete 360-degree view that connects all the pieces of the puzzle. Taught from the perspective of real industry standards—not a traditional classroom or design-thinking approach—you’ll gain practical insight into design, quality, and manufacturing, and how digital concepts become physical products.

The course is structured into 11 focused modules, each designed to build your understanding step by step. To reinforce your learning, each module includes quizzes for a high-quality, interactive experience. And at the end of the course, you’ll earn a certificate of accomplishment to showcase your new skills and knowledge.

Built from real-world experience, this course is more than theory—it’s a feedback-driven guide to how design and manufacturing actually happen. You won’t find most of this knowledge in academic programs, making it a truly one-of-a-kind learning experience.

"No more feeling lost in the world of manufacturing."


This course gives you the real-world knowledge and confidence to speak the language of design and production—so you can contribute, collaborate, and lead with clarity.



What You’ll Learn: Real-World Insights on Designing with Efficiency


Step beyond the classroom and into the real world of design and manufacturing. This course delivers powerful, experience-based knowledge that’s rarely taught in traditional engineering programs.

Master the Full Design-to-Manufacturing Journey
From your first sketch to a finished part—understand the exact steps required to bring a product to life.

See What Really Happens on the Shop Floor
Learn how things are actually made with a front-row seat to the processes, tools, and decisions that drive modern manufacturing.

Design Smarter, Faster, and for Production
Discover how to create designs that are not only functional—but efficient to manufacture, saving time, cost, and headaches.

Understand Machining & Modern Manufacturing Technologies
Build a solid foundation in machining basics, production workflows, and the technologies shaping today's manufacturing landscape.

Speak the Language of Engineers & Machinists
Gain the confidence to collaborate seamlessly with manufacturing teams—no more guesswork or communication breakdowns.

Practical Knowledge from the Field, Not a Textbook
This course is taught by someone who’s lived it—sharing hands-on lessons you won’t find in traditional school settings.

No information overload!

You don’t need to become a machinist or metalworker—no information overload here. This course is designed to give you the essential insights from the entire design and manufacturing process, presented through a multi-level perspective—from a clear 30,000-foot overview down to practical, ground-level execution.


Curriculum

  Introduction
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  Module 1: Concept Exploration and Engineering Foundations
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  Module 2: Manufacturing Awareness for Engineers
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  Module 3: Computer-Aided Design (CAD)
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  Module 4: Mechanical Engineering Drawings
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  Module 5: Prototyping & Digital Development
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  Module 6: Manufacturing Insights
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  Module 8: Computer Aided Manufacturing (CAM)
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This course is closed for enrollment.

Meet Your Instructor

With over two decades of experience, I bring a unique combination of hands-on CNC manufacturing expertise and advanced mechanical design insight. My journey began at Greater Lawrence Technical School in Andover, MA, where I completed a vocational training program in drafting and machining. I later pursued professional development in Lean Manufacturing and continued my education through MIT’s short programs in Advanced Precision Product Design and Additive Manufacturing. I’m a Certified SolidWorks Professional and proficient in leading industry software including Solid Edge, Mastercam, PowerMill, and CAMWorks.

Real-World Engineering Expertise

Throughout my career, I’ve worked in environments ranging from small, high-paced machine shops to elite research institutions. As a CNC Manufacturing Engineer and cell leader at Arwood Machine Corporation, I managed four 5-axis DMG Mori machines, developing full machining workflows, programming complex geometries, and designing precision fixtures for critical components.

I’ve had the opportunity to personally machine complex, high-tolerance parts for top-tier aerospace and defense companies such as Raytheon, Rolls-Royce, Lockheed Martin, General Dynamics, and Parker Aviation. My experience also spans cutting-edge fields like fusion energy, nuclear systems, medical devices, and advanced defense technologies.

At MIT, I’ve contributed to major research initiatives at the Brain and Cognitive Sciences Department and collaborated with Harvard Medical School on innovative medical research tools. I also worked at MIT’s Plasma Science and Fusion Center (PSFC), where I played a key role in the SPARC TFMC project—a $100 million initiative driving breakthroughs in fusion energy with Commonwealth Fusion Systems (CFS).

As one of the two lead mechanical designers on the TFMC team, I helped deliver critical components under extreme pressure and pandemic constraints. My combined expertise in design and manufacturing enabled me to contribute to breakthrough concepts, earning me recognition as a co-inventor on multiple MIT/CFS fusion energy design patents—all without holding a traditional bachelor’s degree.

Bridging the Gap Between Design and Manufacturing

My background in CNC machining gives me a critical edge as a mechanical designer. I don’t just design parts—I understand how to manufacture them efficiently. This allows me to create production-ready designs that reduce iteration time, optimize workflows, and align with both engineering intent and manufacturing realities.

If you're looking to understand the full design-to-manufacturing pipeline—from initial concept to finished product—you’re in the right place. I’ve lived this process from the shop floor to the design lab, and this course is my way of sharing that real-world knowledge with you.